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crevice corrosion : ウィキペディア英語版
crevice corrosion

Crevice corrosion refers to corrosion occurring in confined spaces to which the access of the working fluid from the environment is limited. These spaces are generally called crevices. Examples of crevices are gaps and contact areas between parts, under gaskets or seals, inside cracks and seams, spaces filled with deposits and under sludge piles. Cracking caused in spaces due to crevice corrosion is known as 'stress corrosion cracking'.
This photo shows that corrosion occurred in the crevice between the tube and tube sheet (both made of type 316 stainless steel) of a heat exchanger in a sea water desalination plant.〔(Crevice Corrosion )〕
==Mechanism==

The corrosion resistance of a stainless steel is dependent on the presence of an ultra-thin protective oxide film (passive film) on its surface, but it is possible under certain conditions for this oxide film to break down, for example in halide solutions or reducing acids. Areas where the oxide film can break down can also sometimes be the result of the way components are designed, for example under gaskets, in sharp re-entrant corners or associated with incomplete weld penetration or overlapping surfaces. These can all form crevices which can promote corrosion. To function as a corrosion site, a crevice has to be of sufficient width to permit entry of the corrodent, but narrow enough to ensure that the corrodent remains stagnant. Accordingly crevice corrosion usually occurs in gaps a few micrometres wide, and is not found in grooves or slots in which circulation of the corrodent is possible. This problem can often be overcome by paying attention to the design of the component, in particular to avoiding formation of crevices or at least keeping them as open as possible. Crevice corrosion is a very similar mechanism to pitting corrosion; alloys resistant to one are generally resistant to both. Crevice corrosion can be viewed as a less severe form of localized corrosion when compared with pitting. The depth of penetration and the rate of propagation in pitting corrosion are significanatly greater than in crevice corrosion.
Crevices can develop a local chemistry which is very different from that of the bulk fluid. For example, in boilers, concentration of non-volatile impurities may occur in crevices near heat-transfer surfaces because of the continuous water vaporization. "Concentration factors" of many millions are not uncommon for common water impurities like sodium, sulfate or chloride. The concentration process is often referred to as "hideout" (HO), whereas the opposite process, whereby the concentrations tend to even out (e.g., during shutdown) is called "hideout return" (HOR). In a neutral pH solution, the pH inside the crevice can drop to 2, a highly acidic condition that accelerates the corrosion of most metals and alloys.
For a given crevice type, two factors are important in the initiation of crevice corrosion: the chemical composition of the electrolyte in the crevice and the potential drop into the crevice. Researchers had previously claimed that either one or the other of the two factors was responsible for initiating crevice corrosion, but recently it has been shown that it is a combination of the two that causes active crevice corrosion.〔Kennell, G.F., K.L. Heppner, R.W. Evitts. (2008) (A Critical Crevice Solution and iR Drop Crevice Corrosion Model ). Corrosion Science 50: 1716.〕 Both the potential drop and the change in composition of the crevice electrolyte are caused by deoxygenation of the crevice and a separation of electroactive areas, with net anodic reactions occurring within the crevice and net cathodic reactions occurring exterior to the crevice (on the bold surface). The ratio of the surface areas between the cathodic and anodic region is significant.
Some of the phenomena occurring within the crevice may be somewhat reminiscent of galvanic corrosion:
;galvanic corrosion: two connected metals + single environment
;crevice corrosion: one metal part + two connected environments
The mechanism of crevice corrosion can be (but is not always) similar to that of pitting corrosion. However, there are sufficient differences to warrant a separate treatment. For example, in crevice corrosion, one has to consider the geometry of the crevice and the nature of the concentration process leading to the development of the differential local chemistry. The extreme and often unexpected local chemistry conditions inside the crevice need to be considered. Galvanic effects can play a role in crevice degradation.

抄文引用元・出典: フリー百科事典『 ウィキペディア(Wikipedia)
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